The low pressure molding system process is used to encapsulate sensors, connectors, electronic circuits and many other sensitive devices that require over-injection, offering protection against dust, moisture, vibration and temperature variation. The process is carried out using equipment developed exclusively for the low pressure injection process, where melted material is injected into a mold cavity to cover the product to be protected.
The thermoplastic resins used in this process are polyamide-based materials developed especially for this type of application. These resins have high adhesion, low viscosity, different hardness, resistance to different chemical agents and other characteristics.
Application in a single process step, which allows for better results in productivity, repeatability, quality and cost reduction;
Raw material can be 100% reused avoiding waste;
Protectronics offers complete solution for this process: Support in the design and development of your product, development and manufacture of molds, injection equipment, resins, and services. We are a reliable partner to meet your needs!
THERMELT | 181 | 195 | 817 | 858 | 861 | 865 | 866 | 867 | 868W | 869 | 2967 | 8671 | PAR 1000 | PAR 1001 | PAR 1002 | P67 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Application Temperature [°C] | 200 -220 | 210 -230 | 180 -210 | 210 -230 | 190 -210 | 190 -210 | 190 -210 | 220 -230 | 190 -210 | 190 -210 | 200 -230 | 220 -230 | 190 -200 | 160 -190 | ~ 190 | ~ 190 |
Melting Point [°C] | 173 | 202 | 168 | 183 | 160 | 158 | 153 | 180 | 160 | 160 | 163 | 180 | 163 | 146 | 141 | 180 -195 |
Viscosity [Pa.s] à [°C] | 4,0 200 |
4,0 232 |
0.6 205 |
5.5 220 |
3.4 200 |
3,0 210 |
3,0 190 |
2.5 220 |
3.5 200 |
3.5 200 |
10,0 210 |
2.5 220 |
2,0 177 |
2,0 150 |
2.5 190 |
2.5 200 |
Shear Stress [MPa] | 11,0 | 17,0 | 4,0 | 13,0 | 3.5 | 3,0 | 2,0 | 6,0 | 2,5 | 3,5 | 6,0 | 6,0 | 6,0 | 2,0 | 3.2 | 6 |
Elongation to Break [%] | 500 | 630 | 100 | 637 | 300 | 500 | 500 | 500 | 200 | 500 | 600 | 500 | 210 | 100 | 144 | 400 |
Hardness - Shore [A] | 98 | 98 | 82 | 98 | 90 | 80 | 80 | 94 | 90 | 90 | 90 | 94 | 80 | 70 | 75 | 85 |
Flammability | V0 | V2 | V0 | V0 | V0 | V2 | V2 | V0 | V0 | V2 | n.d. | V0 | n.d. | n.d. | n.d. | n.d. |